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OUR MANUFACTURING PROCESS
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We
build our sukkahs using an elaborate multi-step process which we have
developed and refined over the past 17 years. The process includes sales
forecasting, material requirements planning, purchasing, staffing requirements
& scheduling, power tool rentals, jig design & setup, and culminates
in an all day flurry of construction activity accompanied with fresh bagels
and home brewed beer.
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| Pre-planning | |||
| We have developed a sophisticated computer model that contains parts explosions, component requirements and bills of material for each size sukkah. We enter the costs of the raw materials and the quantity of each size sukkah that we want to build and the model does the rest. The output includes the amount of materials to buy and the direct costs per sukkah. | |||
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| Building Day - How we build a sukkah | |||
| Cut the 2x2 frame members to length |  |
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| Drill 1/2" bolt holes for later assembly |  |
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| Pre-drill for screws |  |
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| Screw the frames together on the assembly jigs |  |
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| Pause for a D'var Torah |  |
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| Staple the lattice to the frame |  |
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| Quality control? |  |
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| Cut the rafter notches |  |
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| Removing the notches |  |
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| Cutting the lattice from the door opening |  |
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| Stacking completed door panels |  |
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| Completed Doors, Rafters & Wings |  |
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| Finished Panels ready for Delivery |  |
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